What is a Resisteel® Broaching Tool?

BTR161 2 - What is a Resisteel® Broaching Tool?

The Resisteel® broaching tool is a premium-grade installation tool used when mounting Clinserts into hard materials. It is designed to pre-broach the slots needed for the insert’s Clins to anchor securely.

In materials harder than 30 HRC or 300 Vickers , the Clins cannot cut their own path — that’s where the broaching tool comes in. It creates precise slot paths for smooth and secure installation.

Why Resisteel®?

What sets this tool apart is the Resisteel® material : a proprietary, ultra-hard steel developed for extreme wear resistance. While standard broaching tools can wear down quickly in demanding materials like Inconel or titanium, Resisteel® stays sharp — offering longer lifespan and more consistent results.

The result? Fewer tool changes, better installations, and reduced downtime.

When should you use it?

Use a Resisteel® broaching tool when:

  • Installing Clinserts into hard metals (above 30 HRC / 300 Vickers )
  • Working with alloys like stainless steel , Inconel , or titanium
  • You want a longer lifespan for your broaching blades
  • You're aiming for consistent, repeatable installs with minimal tool maintenance

 

How to use the Resisteel® Broaching Tool

  1. Install the Clinsert into the hole until the Clins touch the parent material.
  2. Mark the Clins’ positions , then remove the insert.
  3. Align the broaching tool’s blades with your markings.
  4. Drive the tool into the material using a hammer or press.
  5. Remove the tool and reinstall the Clinsert.
  6. (Optional) Re-run the tap to clear out any burrs.

Applicable for metric threads M5 and up, and imperial 1/4" and up.

Find the Right Tool for Your Insert

Each Clinserts size corresponds to a specific broaching tool.
|LS|View the broaching tool selection table below|RS|

Need to Replace the Blades?

Resisteel® tools are designed to last — but when it’s time, you can easily replace the broaching blades.


How to replace broaching blades?

Or find out more about Resisteel® here.

Find below a table showing each Clinserts's Resisteel® broaching tool.

Miniature Inserts Imperial CLLLight Weight Inserts Imperial CLHeavy Inserts Imperial CLHExtra Heavy Inserts Imperial CLX
CLL0256BTR134-2CL1032BTR272-2CLH1032BTR332-2CLX1032BTR397-2
CLL0440BTR161-2CLL1032BTR272-2CLHL1032BTR332-2CLXL1032BTR397-2
CLLL0440BTR161-2CL1024BTR272-2CLH1024BTR332-2CLX1024BTR397-2
CLL0632BTR187-2CLL1024BTR272-2CLHL1024BTR332-2CLXL1024BTR397-2
CLLL0632BTR187-2CL428BTR332-2CLH428BTR397-2CLX428BTR453-4
CLL0832BTR228-2CLL428BTR332-2CLHL428BTR397-2CLXL428BTR453-4
CLLL0832BTR228-2CL420BTR332-2CLH420BTR397-2CLX420BTR453-4
  CLL420BTR332-2CLHL420BTR397-2CLXL420BTR453-4
  CL524BTR397-4CLH524BTR453-4CLX524BTR516-4
  CLL524BTR397-4CLHL524BTR453-4CLXL524BTR516-4
  CL518BTR397-4CLH518BTR453-4CLX518BTR516-4
  CLL518BTR397-4CLHL518BTR453-4CLXL518BTR516-4
  CL624BTR453-4CLH624BTR516-4CLX624BTR578-4
  CLL624BTR453-4CLHL624BTR516-4CLXL624BTR578-4
  CL616BTR453-4CLH616BTR516-4CLX616BTR578-4
  CLL616BTR453-4CLHL616BTR516-4CLXL616BTR578-4
  CL720BTR516-4CLH720BTR578-4CLX720BTR641-4
  CLL720BTR516-4CLHL720BTR578-4CLXL720BTR641-4
  CL714BTR516-4CLH714BTR578-4CLX714BTR641-4
  CLL714BTR516-4CLHL714BTR578-4CLXL714BTR641-4
  CL820BTR578-4CLH820BTR641-4CLX820BTR766-4
  CLL820BTR578-4CLHL820BTR641-4CLXL820BTR766-4
  CL813BTR578-4CLH813BTR641-4CLX813BTR766-4
  CLL813BTR578-4CLHL813BTR641-4CLXL813BTR766-4
    CLH918BTR766-4CLX918BTR828-4
    CLHL918BTR766-4CLXL918BTR828-4
    CLH912BTR766-4CLX912BTR828-4
    CLHL912BTR766-4CLXL912BTR828-4
    CLH1018BTR828-4CLX1018BTR937-4
    CLHL1018BTR828-4CLXL1018BTR937-4
    CLH1011BTR828-4CLX1011BTR937-4
    CLHL1011BTR828-4CLXL1011BTR937-4
    CLH1216BTR1062-4CLX1216BTR1187-4
    CLHL1216BTR1062-4CLXL1216BTR1187-4
    CLH1210BTR1062-4CLX1210BTR1187-4
    CLHL1210BTR1062-4CLXL1210BTR1187-4
    CLH1414BTR1187-4CLX1414BTR1312-4
    CLHL1414BTR1187-4CLXL1414BTR1312-4
    CLH1409BTR1187-4CLX1409BTR1312-4
    CLHL1409BTR1187-4CLXL1409BTR1312-4
    CLH1612BTR1312-4CLX1612BTR1437-4
    CLHL1612BTR1312-4CLXL1612BTR1437-4
    CLH1608BTR1312-4CLX1608BTR1437-4
    CLHL1608BTR1312-4CLXL1608BTR1437-4
      CLX1818JBTR1562-4
      CLX2007BTR1672-4

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